The 80FDE-4S(100) is a high-performance industrial extrusion blow molding machine engineered for precision and efficiency in plastic packaging production. Featuring a robust 4-die head setup and an advanced 75mm screw diameter, this machine delivers consistent plasticizing capacity (HDPE 85 Kg/h) and a maximum container capacity of 500ml. Designed for high-speed automated operations, it ensures exceptional wall-thickness uniformity, energy efficiency, and reliable continuous output for industrial manufacturing lines.
The 80FDE-4S(100) arrives as a completely integrated 72 kW production system requiring only utility connections for immediate operation. This total-power integration consolidates extruder drive (22 kW), oil pump motor (15 kW), screw heating (15.3 kW), die head heating (16.5 kW), barrel cooling fan (0.14 kW), and auxiliary circuits within a single power distribution cabinet. The pre-engineered power integration eliminates the field wiring complexity and electrical compatibility issues of component-sourced systems.
Key Features
- Pre-Integrated 72kW Power Distribution: Factory-wired power distribution cabinet with sequential startup logic eliminates field wiring complexity, reducing installation time from days to hours.
- Balanced Three-Phase Load Distribution: Engineered phase balancing across all 72 kW of connected load prevents single-phase overload and the associated voltage imbalance that damages motor windings.
- Single-Point Utility Connection: One main power cable termination, one compressed air inlet (0.6-0.8 MPa), and two water connections (0.4 m³/min cooling) enable rapid production startup.
- Integrated Safety Interlocks: CE-compliant safety circuit with emergency stop, guard monitoring, and thermal overload protection integrated at the factory—no field safety system engineering required.
- Power Factor Correction: Built-in capacitor banks maintain power factor above 0.95, avoiding utility penalty charges and reducing cable sizing requirements for factory electrical infrastructure.
Technical Specifications
| Parameter | Specification |
|---|
| Material | PE (Polyethylene) / HDPE |
| Max Container Capacity | 500 mL |
| Number of Die | 4 Sets |
| Machine Dimension (LxWxH) | 3.82 x 4 x 2.5 M |
| Total Weight | 8.6 Ton |
| Clamping Force | 120 kN |
| Platen Opening | 240 - 600 mm |
| Toggle Stroke | 540 mm |
| Max Mould Size (WxH) | 480 x 500 mm |
| Screw Diameter | 75 mm |
| Screw L/D Ratio | 24 L/D |
| Plasticizing Capacity (HDPE) | 85 Kg/h |
| Screw Heating Zone | 3 Zones |
| Screw Heating Power | 15.3 kW |
| Fan Power | 0.14 kW |
| Extruder Motor Power | 22 kW |
| Die Head Heating Zone | 15 Zones |
| Die Head Heating Power | 16.5 kW |
| Max Mouth Mold Diameter | 35 mm |
| Total Machine Power | 72 kW |
| Oil Pump Motor Power | 15 kW |
| Air Pressure | 0.6 - 0.8 MPa |
| Compression Air Consumption | 1.5 m³/min |
| Cooling Water Consumption | 0.4 m³/min |
Applications
Manufacturers establishing new production facilities who value rapid installation and startup. Operations in regions with stringent electrical code requirements where field-wired systems face extended approval timelines. Turnkey project buyers seeking single-supplier accountability for the complete production system rather than managing multiple component suppliers.
Packaging & Quality Assurance
The 80FDE-4S(100) is securely packed in a seaworthy wooden case with vacuum-sealed moisture barrier film. All exposed metal surfaces receive anti-rust treatment. The machine is anchored to the pallet base with vibration-dampening mounts. Documentation including operation manual, electrical schematics, and installation guide is included in a waterproof document pouch.
Every 80FDE-4S(100) undergoes a comprehensive factory acceptance test (FAT) before shipment, including a minimum 8-hour continuous production run with documented quality sampling. Our quality management system is ISO 9001:2015 certified, and all critical components are traceable to material heat lots and machining batch records. We provide 12 months comprehensive warranty covering all manufacturing defects, with remote technical support and spare parts availability guaranteed for 10 years from machine delivery.
